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Guide to different types of industrial blades

Guide to different types of industrial blades

Over the years, recycling has proven to be one of the major factors helping many manufacturing industries to save millions of pounds. Recycling still holds the potential to save even more millions of pounds in the manufacturing industry.

With the use of an industrial shredding machine in your industry, you can make a huge impact on the environment. As long as recycling is concerned, every bit of energy is significant, as it would have less impact on the environment.

For this reason, industrial shredding machines have to be as efficient as possible. That is why it is essential to choose the right type of blades for your shredding machine as it has a huge effect on its productivity. Not to worry, we’ll be sharing with you a guide on the different types of shredder blades for industrial shredding machines.

Types Of Shredders and Their Impact On Recycling

Recycling a material mostly depends on the breakdown of the said materials into little fragments for easy processing. A shredder does a great job of breaking down materials like paper and tires into smaller sizes.

Industrial shredders are the major tools used in shredding scraps, wood, plastic, and other types of waste materials. When people talk of shredders at home or in the office, they mostly refer to paper shredders. However, industrial paper shredders are fairly common as well.

The small pieces of the shredded material are used in the production of new material or as an intermediate for a manufacturing process. If you look around you, you’ll find products like plastic bags or plastic bottles which are made from recycled materials. This is all thanks to the efficiency of shredders.

However, you should also have in mind that not all shredders are mainly for shredding. Industrial Shredder is a term used to describe other industrial machines including paper shredders, hammer mills, chippers, granulators, and grinders. Some industrial shredders have the job of crushing, while others shred, compact or carry out any action between.

You can find a wide range of shredding machines with various configurations. These configurations often include low-speed, high-speed, high-torque, and low-torque, all designed to increase the efficiency of the shredder while reducing the risk of injury.

Paper Shredders

First on our list is the very common paper shredder. Homes and offices use paper shredders to get rid of paper waste and also to dispose of sensitive and confidential documents. In the world of recycling, paper shredders are classified into three major categories based on their type of blades.

Industrial Paper Shredders:

  • Shreds Large Volume
  • Processes large amounts of paper and confidential documents
  • Durable heavy-duty blades for high-volume shredding.

Strip-Cut Shredders:

  • Suitable for shredding small volumes of paper
  • Sharp lightweight blades
  • Cuts paper into strips with widths ranging from ½ inch to about 1/16 inches.

Cross Cut Shredders:

  • Features double blades for cutting paper into smaller strips
  • Shreds paper into rectangular or square sections
  • Sharp and lightweight blades
  • Can cut sections reaching as large as 1/32 inch

The type of shredder you choose for your recycling mainly depends on the amount of material you’ll be shredding. In the same vein, it is pointless to purchase an industrial paper shredder if you’ll be shredding only small amounts of paper.

Plastic shredders are the most common type of shredder used in the recycling business. Unlike paper shredders, there are a large number of different types of plastic shredders available.

Grinders:

  • Breaks down plastic material
  • Features small blades to produce very small fragments of the material

Chippers:

  • Chips down materials into smaller sized flakes
  • Features small blades for chipping materials into small flakes

Granulators:

  • Similar function to chippers and grinders
  • Breaks down materials into smaller fragments

Hammer Mills:

  • Effective for shattering materials
  • Blades are more like hammers just as the name suggests

Other than just shredding plastic, the versatility of these plastic shredders makes them suitable for shredding asphalt as well as rubber. Some plastic shredders also can conveniently shred wood.

Tire Shredders

Compared to other shredders, tire shredders are unique thanks to their ability to convert tires into fuels, asphalt, landfill covers, and other useful products. Although some plastic shredders can shred rubber, tire shredders are the only tool suitable for shredding tires.

Specialty Shredders:

  • Features a custom design
  • Shreds tires into smaller pieces
  • Uses high torque for shredding
  • Strong Heavy-duty blades

Shear Shredders:

  • Shreds at low speed
  • Features a two-shaft mechanism to conveniently cut through tires
  • Blades are shaped in the form of a knife

 

As we can see from the features above, tire shredders rely on strong and durable blades. The heavy weight of the blade helps the shredder to withstand high torque when shredding tires.

Choosing The Blade That Best Suits Your Needs

Choosing the blade that suits your needs is dependent on the type of shredder you’re using. Your shredder limits your blade selection. For instance, the blade of a paper shredder will be unable to work with a tire shredder.

As long as you use the right shredder for your shredding needs, choosing the right shredder blade becomes a lot easier. Also, remember to purchase replacement blades when servicing or carrying out maintenance on your shredder.

Dull blades slow down production and reduce the efficiency of your shredder. Getting backup replacements will help your production to run smoothly.

Shopping for an Industrial Shredder and Shredder Blades

Although your industrial shredder limits your choice of blades, this doesn’t certify that all shredder blades are equally the same in terms of quality. Using only high-quality blades ensures more efficiency and productivity for your shredder.

If you’re in search of high-quality shredder blades, Saturn Machine Knives has got you covered. At Saturn machines and knives, we understand the importance of recycling as part of a smooth and efficient way of running a business. With us, you’re certain of purchasing only the highest quality shredder blades.

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